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Draper 04902 MIG Welder Wire Feed Drive Roller 0.6-0.8mm
Out of Stock

Draper 04902 MIG Welder Wire Feed Drive Roller 0.6-0.8mm

£13.56 £13.29
2% OFF
Welding MIG Pliers, 04168, SIP

Welding MIG Pliers, 04168, SIP

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Technical Specification
PRODUCT NUMBER WER1166049030490204168TG100/2
Type MIGMIGMIGMIGMIG
Size 8mm0.8mm0.8mm
Size Range Up to 10mmUp to 10mmUp to 10mm

Q 1. Which MIG welders can I use the CROSARC WER1165 wire with?

A. Compatible with: CROSARC CAP0253 and CAP0254 (and 2 more) The spool size is the critical compatibility factor — check your machine accepts a 5kg spool before ordering.

Q 2. What material thickness can I weld with 0.6mm wire?

A. 0.6mm MIG wire is specifically suited to thin sheet metal under 1.5mm thick — body panels, sheet metal, and fine fabrication. For general fabrication from 1.5mm to 6mm, 0.8mm wire is the all-purpose choice. For heavier sections above 6mm, 1.0mm or 1.2mm wire with higher amperage is more productive.

Q 3. Do I need to change my contact tips when switching to this wire?

A. Yes — always match contact tip bore to wire diameter. If you're moving to 0.6mm wire, fit 0.6mm bore contact tips. Running mismatched tip and wire sizes causes arc instability, burn-back and excessive spatter regardless of how well the machine is set up.

Q 4. Will this spool fit in my MIG welder?

A. The CROSARC WER1165 is wound on a 5kg spool. Check your machine's spool capacity in the specifications — compact and entry-level MIG welders often accept up to 5kg only. Industrial machines accept 15kg. Fitting an oversized spool risks damaging the wire feed mechanism.

Q 5. What gas do I need to use with the WER1165 wire?

A. The CROSARC WER1165 is a solid MIG wire requiring shielding gas. Use CO2 or Argon/CO2 mix (typically 75/25 or 80/20) for mild steel. Pure Argon is used for aluminium and stainless applications.

Q 6. What's the difference between ER70S-6, A18, and other wire grades?

A. ER70S-6 (US classification) and A18 (BS 2901) are equivalent grades of mild steel MIG wire — one of the most commonly used grades for structural and general fabrication. ER70S-6 has higher silicon and manganese content for better wetting on mildly contaminated surfaces. The CROSARC WER1165 is ER70S — suitable for general MIG welding of mild steel.

Q 7. How should I set up my MIG welder for this wire?

A. For 0.6mm wire, start with your voltage at the mid-range for your material thickness (typically 16–20V for 3mm steel), then adjust wire speed until the arc sounds smooth with minimal spatter — like frying bacon. Fine-tune inductance if your machine has it: more inductance softens the arc for thin sheet; less gives a crisper arc for out-of-position work.

Q 8. Does wire diameter affect the duty cycle of my MIG welder?

A. Yes — thicker wire typically requires higher voltage and current settings, which increases heat load on the machine and reduces available duty cycle. If you're running 0.6mm wire at the top of your machine's output range, monitor torch temperature and allow adequate cooling intervals.

Q 9. What accessories do I need to get started with welding?

A. Essential accessories include a welding helmet, leather gauntlets, an earth clamp, and consumables for your welding process — wire and gas for MIG, electrodes for ARC/MMA, tungsten and gas for TIG. A wire brush and chipping hammer are needed for post-weld cleanup. A welding cart keeps your machine mobile.

Q 10. Is the CROSARC WER1165 suitable for my CROSARC MIG welder?

A. Compatible with: CROSARC CAP0253 and CAP0254 (and 2 more) Confirm your machine accepts a 5kg spool and uses a 0.6mm bore contact tip before loading this wire.

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